Train noise stopped in its tracks 65′ from Hotel’s front door by Spectra Tech

train noise stopped in its tracks

Spectra Tech Ltd

Merrill Hotel & Conference Center

You almost never hear of this endeavor undertaken, much less succeeding, but Spectra Tech Ltd, a Noise Control Consulting firm based in Cincinnati, Ohio, has managed to stop the noise of  Union Pacific Railroad trains in their tracks, 65 feet from the front door of the new Merrell Hotel &  Conference Center in Muscatine, Iowa. Construction of the facility was completed in January, 2018. Built on the bank of the Mississippi River, there are two very active  railroad tracks in the middle of the street in front of the Hotel. They do enjoy a Railroad “Quiet Zone” (no train horns are sounded at nearby crossings), but freight trains go rumbling by at all hours.

As President and Lead Consultant at Spectra Tech, I led our staff’s work on the project. Jim Howe, the CFO of Riverview Hotel Development, the Project’s Owner, conveyed our mission and design goal to me: the Hotel guests should not hear any train pass-by noise. He said he had just fired another noise control consultant, after finding he had no confidence in his work after several weeks of work on the project, including onsite tests and reporting of the results. I assured him Spectra Tech could deliver the complete project results he had assigned to me.

This sort of generic “REALLY TOUGH NOISE PROBLEM” could pop any time on your projects. Here’s how we handled this one:
I personally spent several days and nights onsite recording train passby noise levels at several locations as construction began. I reviewed all of the noise data (including audio) to identify the loudest passby noise that could be expected. Many locomotive engines were in contention for the loudest noisemakers, but one engine stood out as several decibels higher than all of the others. Designing to attenuate for this particular engine would add hundreds of thousands to the construction cost. With the time and date info from our test data, Jim contacted the railroad, and asked if that one particular engine (out of several that we encountered during our testing) could be re-assigned to a different railroad spur. The railroad agreed to do the engine transfer and lots of money was saved.
We began designing for “typical” low to medium speed freight train pass-by noise abatement at a distance of 60′ to 100′. Easy? Not at all. Have you been anywhere within 1000′ of a passing freight train lately? They are VERY noisy!
Designing for railroad noise control is all about low frequencies. Standard noise control reference information is of very little use. We had to go “off label”, as the doctors say. We had noise source data and our in-room noise goals. We dug in and drafted noise control performance specs for insertion into all elements of the building shell, including structural, masonry, curtain wall, roofing, HVAC, exterior doors, glazing, insulation, sound control isolation clips, interior wallboard, caulking, etc. At Jim’s direction, we did not specify any specific product or manufacturer, but requested that the design-build contractor evaluate the noise control benefit vs. cost of every viable design and material option. These options were then reviewed on spreadsheets by the project team, with additional consideration of installation labor costs, availability,  etc. Final design strategies were decided, and product selections were made for each material item. We followed the same procedure concerning interior wall designs and the selection of materials.
We worked closely with the project architects to integrate the materials into design-build documents, and then coordinated construction with the design-build contractor and the owner’s construction manager. We reviewed shop drawings. We required lab sound performance tests of the pre-selected curtain wall panels with glazing units installed, prior to fabrication of all panels. The first test failed, primarily due to a 5 dB deficiency in one of the 8 frequency bands tested. The Owner determined ” We have Richard’s noise control performance requirements, and we will stick to them.” Exterior construction was halted.  An upgraded curtain wall and glazing unit was fabricated, increasing the overall thickness by 1/2″. The curtain wall system and glazing was retested and passed. A custom fabrication order was placed. Exterior building construction resumed 3 months later, and as a consequence, the Hotel opening was delayed 3 months. (I have great respect for an owner that sticks to his guns through design, funding, and construction, enduring short-term adverse consequences to achieve long-term benefits)I visited the jobsite and observed construction in progress as the first floor was being constructed. I identified several minor issues concerning installation of the exterior curtain wall, and construction of the exterior and interior guest room walls, and these issues were quickly corrected.
The Project Team worked through countless issues with the Owner throughout the project, from concept through completion.I really appreciate having had the pleasure of working on this project with Jim and his wifeRebecca, President of  Riverview Hotel Development. They firmly set primary design goals (e.g., no train noise in the guest rooms) way before a spade of dirt was turned.Another primary design goal mandated no guest should hear the TV from the adjacent Guest Room, despite the fact that their design required that TVs would be wall-mounted. The project is a legacy to Rebecca’s family heritage of Hotel ownership in Muscatine – they owned and formerly operated Hotel Muscatine (now closed) located on the lot next door, for decades, and they now occupy a suite on the 6th floor of the new hotel.
I have recently received a testimonial letter  (attached) from Jim Howe. He also sent along Trip Advisor guest comments that in fact compliment the Hotel in regard to the trains, and the Hotel’s excellent overall noise control! See attached. Jim pointed out to me in a recent phone conversation that he cannot believe that after months of operation, he has not seen one NEGATIVE Trip Advisor report mention trains or TV noise. He thinks that is absolutely unbelievable, given the circumstances.

The new Merrill Hotel & Conference Center

Needless to say, I am pleased that Spectra Tech has completed another very successful noise control design consultation project.
I really love the tough ones like this! 

You need Spectra Tech to work with you to tackle your acoustic / noise / impact / vibration issues on your projects!

 

Contact Spectra Tech today at (513) 419-9169 or email me: Richard Lemker at RJLemker@SpectraTechLtd.com. Visit our website at www.SpectraTechLtd.com

 

 

 

 

 

Leave a Comment

Your email address will not be published. Required fields are marked *

Scroll to Top